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1963 "SS" Insert Installation

Want 1963 Impala SS moldings? Maybe you have Impala moldings, but now you are building a Super Sport. How about turning the Impala moldings into an SS set? Yes, you can order the complete SS set as PIN 511132, which is a complete set with the correct metal swirl inserts already installed.

Your wife maybe has not given you the "thumbs up" on that large of a. Maybe you do not need a complete set of SS moldings. You may want the more economical route of installing the metal inserts yourself. Just turn your 1963 Impala moldings into SS moldings with a couple of hours of careful work. Yes, you can install SS tape inserts and save more, yet very few owners will be satisfied with the end result.

If you are investing time and money into building a 1963 Impala Super Sport, then the only way to go is to install side moldings with the correct metal swirl inserts! This is something anyone can tackle and have the satisfaction of a job well done.

Parts List

  • 40-166871-1 1963 Impala 2-Door Hardtop Convertible Side Molding Set
  • 40-138277-1 1963 Impala Fender Moldings
  • 40-138307-1 Full Size Chevy Fender Molding Metal Inserts, Impala SS, 1963
  • 40-138297-1 1963 Impala 2-Door Door Moldings
  • 40-166412-1 1963 Impala SS Door Molding Metal Inserts
  • 40-170913-1 1963 Impala Quarter Moldings With Letters
  • 40-138308-1 1963 Impala SS Quarter Molding Metal Inserts
  • 33-253634-1 Super Trim Adhesive - 3M Brand - 19 Oz. Spray Can
  • 57-253629-1 3M Interior Trim Adhesive, Fast Tack
  • 85-253649-1 3M General Purpose Adhesive Cleaner

Tools Needed:

  • Electric Drill
  • Fine Tooth Metal File
  • Drill Bits: 3/32", 9/64", 1/4"

Time Frame: 2 Hours

Image 1: The adhesives required for this project are made by 3M: PIN 549014 Fast Tack Trim Adhesive (tube) or PIN 563572 Super Trim Adhesive (spray), and PIN 549009 General Purpose Adhesive Cleaner. (These cannot be shipped via air, so order early.) You will also use a small tube of Super Glue. Before you get started, make sure that the work area is clean. Lay down a large piece of fresh cardboard or a clean cloth or blanket to protect the soft aluminum moldings. As you are working with these moldings, make sure to be very careful not to scratch the outer surfaces.

Image 2-3: The ends of the reproduction moldings can be a little rough at the edges and might need a small amount of handwork. A pair of needle-nosed pliers and a fine-toothed file can be used to make these ends look good and fit. You can protect the tips of the moldings with some masking tape.

Image 4: The reproduction Impala moldings are white. A rag and some 3M's Weatherstrip Adhesive Cleaner can be used to remove the white. Follow this with a clean rag and more adhesive cleaner to remove any residue that might keep the adhesive from securing the metal inserts.

Image 5-6-7: The SS metal inserts are made exactly like the originals. The rear ends of the reproduction moldings are slightly different from the original moldings. The distance from the very rear edge to where the metal insert starts is different and the curvature of the indentation is slightly different. Thus, after selecting which insert you will insert into a molding, you may have to shape the rear of the insert with a fine-toothed file to fit the contour of the indentation.

Image 8: Before gluing the metal insert into the molding, insert the metal insert into the molding and check the fit at the front and the rear. I suggest starting the metal insert about 1/16-inch from the front edge of the molding. This will lower the chance of something snagging the end of the metal insert and lifting it away from the molding. Mask the sides and the rear end of the molding. If you mask right down to the indentation, the cleanup will be minimal. With a clean rag and adhesive cleaner, clean the area of the molding and the backside of the metal insert that will be glued together. Use a small amount of cleaner so that the masking tape does not lift.

Image 9: Lay the molding and insert on a clean cardboard or cloth so that the surfaces to be glued are up. Spray a coating of 3M's Super Trim Adhesive onto the molding and onto the backside of the metal insert. If you are using 3M's Fast Tack Adhesive, you will want to lay down a small bead on the metal insert and a couple of beads on the molding. By holding the tube somewhat parallel to the molding, you will not apply too much of the adhesive.

Image 10: You may want to run a small trial bead on some other piece of metal just to see how the adhesive comes out of the tube. The spray trim adhesive is ready immediately; but the Fast Tack Trim bead will need a little time to become tacky to the touch. The molding and the metal insert are now ready to be put together. Although you can do the next step by yourself, with someone's help, the job will be much easier. While you work at the front of the molding, your helper can hold the rear of the metal insert away from the molding. Position the front of the metal insert into the molding and press the insert into the molding as you work toward the rear. Do not try to reposition the metal insert - once it is down, you must leave it or start over.

Image 11: After the metal insert is in, it should not move away. For your own peace of mind, a wooden dowel or a narrow piece of wood molding can be rubber-banded or taped onto the insert to secure it into the molding. This will allow the adhesive to set up completely. After a couple of hours, remove the masking tape and the piece of wood. Clean up any adhesive that remains on the molding with a clean rag and a small amount of adhesive cleaner. Do not apply the adhesive cleaner directly onto the inserted molding.

Image 12-13-14: Next, the "IMPALA" letters will be installed to finish the SS moldings. The holes for the letters are already drilled in the moldings, but the metal SS insert does not have any of the holes. From the backside of the molding, drill a small hole in the center of each hole. A 3/32-inch bit works well. Because you do not want to push the metal insert away from the molding, do not press too hard as you drill. From the front side of the molding, re-drill each of the holes with a larger bit. A 9/64-inch bit is best, but a 1/8-inch bit will work. From the backside, use a 1/4-inch bit to deburr the molding. Just use your hand and not the drill.

Image 15-16: A small block of wood and a small 1/4-inch drive socket (5/16-inch) can be used to install the "IMPALA" letters. Each of the letters is installed with the thick part of the letter to the bottom side of the molding. As seen in Photo 15, insert the letter in the molding, place the molding and letter onto a block of wood, position the retainer and socket over the letter, and drive the retainer into place. Each of the letters is held in with two of these retainers. The "I" is the only letter where it is difficult to install the two retainers. After installing the first retainer, use a pair of diagonal cutters to trim a portion of the second retainer. Install the second retainer as seen in Photo 16.

Image 17: After the retainers are installed, a drop of Super Glue on each of the retainers will help ensure that the clip will not come off. One of the last things you want to happen after installing the moldings onto the quarters of your 1963 SS Impala is to have one of the letters come loose or fall off. Someone might end up asking you "What is an IMPLA?"

Conclusion

With the correct inserts installed, your 1963 Impala will have those iconic "SS" moldings, giving it an authentic and classic appearance. This DIY project not only saves you money but also adds a personal touch to your car restoration or upgrade.

Enjoy Your Restored 1963 Impala SS

Congratulations! You've successfully installed the metal inserts and "IMPALA" letters, transforming your regular Impala moldings into Super Sport moldings. Now, enjoy the satisfaction of a job well done and the enhanced look of your classic car.

Thank you for reading this installation guide. We hope it has been helpful in your restoration project. If you have any questions or need further assistance, feel free to contact us. Safe travels on the road with your restored 1963 Impala SS!